MEET YOUR MATCH

THE LABORSAVETM MODELS

The LaborSaveTM system is available in several throughput-based models, offering 400 to 1300 sack/hour processing capacities, regardless of sack type, weight and arrangement on pallet, with more than 99.99% emptying efficiency.

Multiple pallet and multiple discharge station solutions are also available, enabling optimal use of manpower and production floor space.

LABORSAVETM HCL

With a maximum throughput of 400 sack/hour or 10 tons/hour, the compact LaborSaveTM HC-L model is ideal for small factories with a tight budget.

Capacity: 400 sack/hour I 10 ton/hour*
Emptying rate: More than 99.99%  

Energy consumption: 7.5kW I 3x20 A
Air consumption: 7800 L/hr
Air pressure: 6 bar, 99% dry
* Based on 125Kg per layer; Up to 250Kg load per layer
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LABORSAVETM HC

LaborSaveTM HC was the first model introduced to market, offering throughput of up to 600 sack/hour or 15 tons/hour.

Capacity: 600 sack/hour I 15 ton/hour*
Emptying rate: More than 99.99%  

Energy consumption: 8.5kW I 3x20 A
Air consumption: 8100 L/hr
Air pressure: 6 bar, 99% dry

* Based on 125Kg per layer; Up to 250Kg load per layer

LABORSAVETM G2

LaborSaveTM G2 features an enhanced motion system and content discharge efficiency of up to 800 sack/hour or 20 tons/hour.

Capacity: 800 sack/hour I 20 ton/hour*
Emptying rate: More than 99.99%n 99.99%

Energy consumption: 8.5kW I 3x20 A
Air consumption: 8600 L/hr
Air pressure: 6 bar, 99% dry

* Based on 125Kg per layer; Up to 250Kg load per layer

LABORSAVETM VHC

LaborSaveTM VHC offers superior processing capacity, most suitable for logistics companies, of up to 1300 sack/hour or 32 tons/hour.

Capacity: 1300 sack/hour I 32.5 ton/hour*          
Emptying rate: More than 99.99%
Energy consumption: 8.5kW I 3x20 A
Air consumption: 8700 L/hr
Air pressure: 6 bar, 99% dry

* Based on 125Kg per layer; Up to 250Kg load per layer

LABORSAVETM MP

The system presents capabilities of automatically and concurrently opening and emptying up to 10 separate pallets carrying different raw materials and discharging the various sack contents into a single hopper, using an automatic cleaning system in between one material type discharge and the next, and a built-in stacker for the empty pallets.

Capacity: 7-14 ton/hour*
Emptying rate: More than 99.99%
Energy consumption: 8.5kW I 3x20 A
Air consumption: 2000-3000 L/hr
Air pressure: 6 bar, 99% dry

* Based on 125Kg per layer; Subject to number of discharge stations; Up to 250Kg load per layer

LABORSAVETM MS

The system presents capabilities of automatically and concurrently opening and emptying of up to 10 different raw materials and discharging the various sack contents into multiple feed hoppers, using an automatic cleaning system in between one material type discharge and the next, and a built-in stacker for the empty pallets. 

Capacity: 7-14 ton/hour*
Emptying rate: More than 99.99%
Energy consumption: 12kW I 3x20 A
Air consumption: 2000-3000 L/hr
Air pressure: 6 bar, 99% dry

* Net for each pallet; Based on 125Kg per layer; Subject to number of discharge stations; Up to 250Kg load per layer

SEAMLESS SIMPLICITY

How It Works

LaborSave is the world’s first and most efficient raw material handling solution.

The patented, fully automated robotic system is loaded with a full pallet of raw material sacks via forklift or conveyor belt.

Mechanical claspers are used to pick up the top layer of sacks and carry them over a set of specially designed cutting blades, which cleanly cut open the sacks without producing sack shavings. The cut sacks are then shaken above the feed hopper and efficiently discharge the sack contents with an outstanding success emptying rate of more than 99.99%. The empty bags are ejected into the integrated empty sack compression chamber for disposal.
Once the last layer of sacks has been loaded, the empty pallet is removed from the system and a new full pallet is automatically loaded.

PURPOSE-BUILT

Customization possibilities

The LaborSaveTM models can be configured and customized to meet specific and changing operational needs:

Pallet entry zone can be set at front, left or right side of the system
Location of feed hopper, electrical cabinet, doors and other elements can be determined in accordance with production floor arrangement
Pallet entry can be widened to accommodate specific pallet dimensions
System’s PLC connectivity to ERPs and mobile apps can be modified upon request
System can be placed on an elevated platform
System can be Atex-approved or made with complete stainless-steel construction
Elevated Efficiency

LaborSave Peripheral Equipment

The highly modular LaborSaveTM system models can be accessorized with complementary peripheral equipment, which increase the efficiency of the sack emptying workstation even further. Add-on features, available during system installation and commissioning or later, augment functionality in accordance with specific customer needs and requirements.

Integrated empty bag compression

A built-in feature with all LaborSaveTM standard models, the compression bin can compress and store up to 2,000 empty bags.

Full pallet feeding conveyor

An automatic conveyor belt, pre-loaded with up to 4 full pallets, syncs in real-time with the LaborSaveTM system to streamline the automatic loading of full pallets into system with perfect timing and zero downtime, while allowing freeing forklift operators to handle other tasks before having to reload the conveyor with new full pallets.

Automatic cleaning system

A valuable add-on feature when LaborSaveTM is used to unload different types of raw materials and there is a heightened sensitivity to contamination risk. The automatic cleaning system provides easy maintenance and cleaning when switching materials, ensuring no residues are left in the hopper.

Empty pallet removal conveyor and stacker

A synchronized conveyor belt removes empty pallets from the system and automatically stacks 20 pallets on average, regardless of pallet dimensions, reducing even further the possibility of machine or operators’ downtime.

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Aspiration unit

The aspiration unit is generally required for handling highly sensitive, expensive, or dangerous powders. By hermetically sealing the bag cutting chamber and automatically releasing the powder unloaded into the feed hopper in preset intervals from the low-pressure atmosphere chamber, the aspiration unit ensures that there is no leakage of raw materials outside of the system. In addition to preventing contaminants from leaving the workstation, it also completely prevents outside dust and airborne contaminants from entering the hopper.
The pros and pros

Advantages

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The highly durable and robust LaborSaveTM system offers maximum efficiency in minimum floor space, is easy to install and operate and comes with a lifetime warranty.

Increased capacity, improved workflow efficiency and greater operational flexibility, eliminated contamination risk, better use of raw materials, greater work safety and cleaner work environment, and significant saving on material loss and labor, translate into a typical ROI of less than 6 months. 

More than 99.99%
LaborSaveTM sets an unprecedent 99.99% as the standard emptying rate for all its models. Effective system architecture and mechanical engineering are complemented by proprietary software to ensure no residues of plastic pellets, chemical powders, or other valuable raw material types, are left in the seams or corners of the sack, thus, resulting in maximum material recovery and negligible material loss, and significant cost savings.

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